Mica Band Heater
We are manufacturer and supplier of these types of heating element in this segment which can be wrapped around cylindrical surface in easy form. We would like to express our strength that we are already supplying these types of special heating element for research fields with super quality.
- Mica Band heaters are efficient and economical solutions to the heating requirements of many applications.
- Mica Band heaters can attain a maximum sheath temperature of 900°F, but with different electrical termination styles, clamping mechanisms, and ability to accommodate holes and cutouts, mica band heaters are successfully used in many applications, but are mostly sought for in the plastics industry.
- The Mica Band Heaters made by Perfect Heat Solution utilizes different types of Top-Grade Mica.
- The thickness of each mica layer is carefully selected in order to balance between the insulating characteristics of mica and the ease of heat transfer from the heating core to the machine barrel.
Technical Details
| Minimum ID | 40 mm |
|---|---|
| Minimum Width | 40 mm |
| Maximum ID | 1200 mm (3-PART) |
| Maximum Width | 900 mm |
| Power Supply | 24 V up to 480 V |
| Thickness | 4-16 mm |
| Wattage | 50 W Inch Square 127 W Per Cm Square |
| Connection Type | Series/Parallel |
| Sheathing | Stainless Steel, Galvanized Aluminum |
| Maximum Temperature | 550 °C |
| Heating Element Grade | Ni: Cr (80:20) |
|---|---|
| Wire Termination Style | Customize |
| Cut-out & Hole | As per Customize |
| Lead wire Type | Fiber Glass. Teflon Lead wire, Braiding |
| Terminal Box | As per Customize |
| Connector | As per Customize |
| Watt Density Calculation in Cm2 | (Wattage)/ {(ID*Width*3.14285)/ (2.54*2.54)} |
| Watt Density Calculation in Inch2 | (Wattage)/ {(ID*Width*3.14285)/ (25.4*25.4)} |
| CERAMIC KNUCKLE Type | High Grade |
| Insulation | As per Customize |
Standard Features
- Clamping straps will assure efficient heat transfer.
- The low mass design allows quick heat-up and a quick response.
- Our design variations provide convenience and heater protection.
- High quality Mica having excellent Dielectric strength.
- Specific watt density: 3.5 W/cm2
- Working temperature up-to 550°C
- Element: Nichrome strip/wire
Construction
Mica Strip Heaters are manufactured to your custom specifications. They feature a high temperature oxidation SS sheath and high-grade mica insulation resistant to moisture and high temperatures. Nickel/Chromium resistance wire evenly would provide for uniform and reliable heat distribution.
Mica Strip Heaters are constructed by winding a nickel-chrome resistance wrapped around Centre mica insulation and covered in a stainless-steel, Galvanized, Aluminized, MS sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.
Applications
- Injection Moulding Machine
- Blow Moulding Machine
- Extrusion Line
- Plastic Extrusion
- Pharmaceutical applications
- Container, pipe, or tank heating
- Applications in the food industry
Snapshots
